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Evidence Guide: AURMTE101 - Test engines using a dynamometer

Student: __________________________________________________

Signature: _________________________________________________

Tips for gathering evidence to demonstrate your skills

The important thing to remember when gathering evidence is that the more evidence the better - that is, the more evidence you gather to demonstrate your skills, the more confident an assessor can be that you have learned the skills not just at one point in time, but are continuing to apply and develop those skills (as opposed to just learning for the test!). Furthermore, one piece of evidence that you collect will not usualy demonstrate all the required criteria for a unit of competency, whereas multiple overlapping pieces of evidence will usually do the trick!

From the Wiki University

 

AURMTE101 - Test engines using a dynamometer

What evidence can you provide to prove your understanding of each of the following citeria?

Prepare for dynamometer operation

  1. Determine job requirements from test information
  2. Check dynamometer for calibration and serviceability according to manufacturer and workplace procedures
  3. Select and check tools, equipment and materials for serviceability
  4. Identify hazards associated with the work and manage risks according to safety and environmental requirements
  5. Check engine or vehicle prior to testing according to manufacturer and workplace procedures
  6. Check and secure engine or vehicle connections to dynamometer according to manufacturer, workplace and safety procedures
Determine job requirements from test information

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Check dynamometer for calibration and serviceability according to manufacturer and workplace procedures

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Select and check tools, equipment and materials for serviceability

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Identify hazards associated with the work and manage risks according to safety and environmental requirements

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Check engine or vehicle prior to testing according to manufacturer and workplace procedures

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Check and secure engine or vehicle connections to dynamometer according to manufacturer, workplace and safety procedures

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Conduct dynamometer testing

  1. Determine required load and run sequence and test parameters
  2. Carry out selected dynamometer testing sequence according to manufacturer and team procedures and safety requirements, and document data
  3. Calculate correction factors and apply to data
  4. Analyse dynamometer test data and draw conclusions about condition and performance of engine and associated systems according to manufacturer specifications and workplace procedures
  5. Report findings based on dynamometer data according to workplace procedures
  6. Test recommended engine modifications on dynamometer according to manufacturer and workplace procedures and safety requirements, and document data
  7. Present data to team members according to workplace procedures
Determine required load and run sequence and test parameters

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Carry out selected dynamometer testing sequence according to manufacturer and team procedures and safety requirements, and document data

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Calculate correction factors and apply to data

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Analyse dynamometer test data and draw conclusions about condition and performance of engine and associated systems according to manufacturer specifications and workplace procedures

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Report findings based on dynamometer data according to workplace procedures

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Test recommended engine modifications on dynamometer according to manufacturer and workplace procedures and safety requirements, and document data

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Present data to team members according to workplace procedures

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Complete work processes

  1. Carry out dynamometer shutdown procedure according to manufacturer and workplace procedures and safety requirements
  2. Disconnect engine from dynamometer according to manufacturer and workplace procedures
  3. Check and maintain dynamometer and associated equipment according to workplace procedures
  4. Check and store tools and equipment according to workplace procedures
  5. Process workplace documentation, including dynamometer test results, according to workplace procedures
Carry out dynamometer shutdown procedure according to manufacturer and workplace procedures and safety requirements

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Disconnect engine from dynamometer according to manufacturer and workplace procedures

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Check and maintain dynamometer and associated equipment according to workplace procedures

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Check and store tools and equipment according to workplace procedures

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Process workplace documentation, including dynamometer test results, according to workplace procedures

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Assessed

Teacher: ___________________________________ Date: _________

Signature: ________________________________________________

Comments:

 

 

 

 

 

 

 

 

Instructions to Assessors

Required Skills and Knowledge

The candidate must demonstrate the ability to complete the tasks outlined in the elements, performance criteria and foundation skills of this unit, including evidence of the ability to:

carry out dynamometer testing on at least two different engines.

The candidate must be able to demonstrate knowledge to complete the tasks outlined in the elements, performance criteria and foundation skills of this unit, including knowledge of:

methods to locate and interpret information required to test engines using a dynamometer, including:

information provided by customer and supervisors

manufacturer specifications and procedures or equivalent documentation

test information and workplace instructions, including:

category regulations and component supplier specifications, including allowable quality, materials, equipment and specifications

workplace procedures required to test engines using a dynamometer, including:

establishing serviceability of tools and equipment

documentation procedures, including:

dynamometer test results

housekeeping procedures, including:

examination of tools and equipment

storage of equipment

identification, tagging and isolation of faulty equipment

disposal of excess materials

recycling procedures

work health and safety (WHS) requirements relating to testing engines using a dynamometer, including procedures for:

connecting and securing engines to dynamometers

dealing with exhaust gases from engines

dealing with high levels of noise

environmental requirements, including procedures for trapping, storing and disposing of fluids released during engine testing

application, purpose and operation of engine dynamometers, including associated hardware and software

dynamometer testing parameters, including:

run-in period for new engines

engine and chassis dynamometer testing procedures, including:

dynamometer preparation procedures

engine connection and securing procedures

vehicle connection and securing procedures

test environment correction factors

dynamometer data interpretation and analysis, including:

recommendations for engine configuration and/or modifications to improve performance

required checks of engine and vehicle, including:

engine oil level and condition

cooling system condition and coolant level

exhaust extraction system connection

drive shaft condition and connection

operator dynamometer maintenance procedures

engine performance and dynamometer terminology.